From Exeter Flying Post no. 304 December 2007
Paul Vincent investigates a Devon tradition
On this cool Sunday afternoon there is a smell of dry fallen leaves as we walk down a rough farm track. We are following the sound of a tractor engine and the growling of an apple crushing machine. At the end of the track a gathering of vehicles – cars, flat-bed trucks and trailers frame an untidy scene of old wooden barrels and heavy-duty plastic bags full of apples. A dozen people stand chatting outside an open-fronted shed, while others are busily engaged inside, emerging from the darkness every now and then, carrying buckets of delicious-smelling liquid.
This scene is in mid-Devon in late autumn, as friends and neighbours get together, pooling their bags of windfall apples they have brought over, joining the communal task of turning ripe fruit into juice. In the evening they will return home with their barrels, leaving them undisturbed until the warmth of next spring, when they will be broached for the fresh strong cider they contain.
Inside the shed the activity is focused and urgent. The bagfuls of apples, cider varieties mixed with sweet dessert apples, are poured into the crusher, its jaws driven by a drive belt powered by the tractor. Out at the bottom comes a supply of crushed fruit, shoveled up by two men, and transported to the cider press, a looming giant of a thing at the back of the shed. Two or three people are standing on bales of straw on all four sides of the press, spreading each shovel-load of mush as it is tossed onto each new frame of straw they are busy constructing.
They are building what is known as a cheese, a broad square tower of straw with crushed apple, bound by the long stalks into twelve layers up to a height of five feet or so. The straw is the same as grown for thatching houses: grown without pesticides and harvested by hand to preserve its full length.
The process is simple, but it needs to be done carefully and evenly, so that the cheese rises firm and upright. One man is in charge, judging when it is ready to start a new layer, supervising the ratio of straw to apple, and calling for the straw to be folded over at the edges when the layer is complete, to keep the juice and pulp from leaking out when the pressing begins. The cheese is built up using a square wooden frame, which is raised each time a layer is completed. When finished, the cheese is a perfectly formed block ready to receive the weight of the press. It takes about two hours to build the cheese, so the team is refreshed from time to time as everyone takes a turn.
When the cheese has reached its maximum height there is a short lull, and silence as the crushing machine is rested. For a moment, the only sound in the shed is the trickle of apple juice already flowing out into a half-barrel below the press. There are murmurs of approval from the company present: a beautiful looking cheese! Mugs are filled with fresh juice, mixed or not with a little cider from last season.
At the top of the press, a wooden bar is inserted into a capstan to lever down the heavy iron press onto the cheese. Two men heave the bar round a half turn, and the plate squeezes into the tower of apple and straw. They repeat the action several times, until it is too hard to push the bar any more. The juice comes flowing out at the bottom of the press, and new helpers form a chain with buckets, carrying the liquid and decanting it, through straw-lined funnels, into the mouths of the wooden barrels. After a short time the press can be screwed down further, and the juice starts to flow again. The process is repeated at lengthening intervals over hours, even days, to obtain as much juice as possible.
When the cheese has been fully pressed, it is just a quarter of its original size, and will have yielded 1½ cubic metres of apple juice, or nearly 300 gallons. During the next six months, and with no other treatment, this juice will turn itself into a strong rustic cider ready for drinking through next summer. Its alcoholic content is around 7-8%.
Like the old orchards that were once part of every small farm in Devon, cider presses are no longer a common feature of life in the countryside. However, while many orchards have vanished entirely, quite a few 19thC cider presses have simply remained dormant, undisturbed, awaiting a generation with renewed interest in the cider-maker’s craft.
For some it is a love of restoring old skills and machinery; for others it is the attractive thought of making a large amount of free alcohol. The seasonal occasion makes a lovely social event, and it’s all quite legal so long as you don’t sell it – and don’t make more than 7,000 litres year. At 7-8% that’s probably enough to get on with, anyway.
